LARGEST STOCKHOLDER OF COPPER PIPE FITTINGS IN INDIA
Copper Buttweld Fittings Manufacturer & Exporter
Kanchan Copper is a manufacturer and exporter of high quality Copper Buttweld Fittings for all industrial, HVAC, refrigeration, plumbing and special piping applications. Our copper buttweld fittings are carefully and accurately made to ensure a desirable, leak-proof and long-lasting welded joint between copper pipes.
Copper Buttweld Elbows, Tees, Reducers, Caps, Stub Ends and Custom Copper Buttweld Fittings are offered in various sizes and with different configurations to accommodate specific project and application needs.
Copper Buttweld Fittings
Copper Buttweld Fittings are intended to be applied to the butt welding of copper pipes, with the fitting and pipe ends being connected. The pipe is not inserted into a socket as are the socket-type copper fittings. Rather, the pipe and fitting are fitted end-to-end and fused together permanently.
This type of connection is a clean and continuous joint and may be appropriate for a piping system in which durability, reliability, and a small connection are critical.
Copper Buttweld Fittings Types
Copper Buttweld Elbows Fittings
A Copper Buttweld Elbow is a fitting that is used for redirecting copper pipe systems. Elbows fit into the most frequently needed configurations and sizes for various piping applications.
These fittings are different in their bending configurations to allow for the changes in piping direction while still ensuring a smooth and properly aligned connection.
Copper Buttweld Tees Fittings
A branch connection made in a copper piping system is created with Copper Buttweld Tees. They can be offered in both equal and reducing configuration based on the application needs.
They are used as a means of connecting a main copper pipe to a branch line, in a manner that preserves a welded piping connection.
Copper Buttweld Coupling Fittings
Copper Buttweld Couplings are used for joining two copper pipes together of the same or compatible diameter in a straight line. It offers a compact connection, with the ends of the pipe aligned with each other, and the pipe butt welded to the coupling.
Copper Buttweld End Caps Fittings
Copper Buttweld End Caps are applied to the end of copper pipe systems to close or terminate the end of the pipe. They are used to create a permanent end connection when welded to the pipe.
They may be used in a secured, compact termination of a copper piping line, as applicable and specified.
Copper Buttweld Reducers Fittings
Copper Buttweld Reducers are smooth-thru pipe size reducers for copper pipes.
They are appropriate for piping configurations that require a constriction or expansion of the pipe with a small, compact and alignment welded connection.
Copper Buttweld Stub Ends Fittings
A butt-welded pipe assembly can be made by the use of Copper Stub Ends. It is possible to take into consideration custom dimensions and configurations as per project necessities.
They can be used for special piping arrangements where it is necessary to provide a short section of fitting to make a welded connection or to use a special type of pipe.
Copper U Bend Buttweld Fittings
Copper U Bend Buttweld Fittings are intended to ensure that a 180° change in direction takes place in a copper piping system, while preserving a smooth flow path. Normally they are employed in applications where space-saving piping or return bends are necessary or where pipe routing needs to be compact.
Copper Y Bend Buttweld Fittings
Copper Y Bend Buttweld Fittings are suitable for forming a Y connection or a direction branch in copper pipe systems. Their angled shape assists in splitting and/or merging flow streams between pipe lines and is also smooth and properly aligned welded connection.
Copper Buttweld Fittings Specification
| Standard | ASTM B819, EN 1057, EN 13348, ASTM B88 |
|---|---|
| Size | 1/2″ to 24″ NB |
| Thickness | Sch 5s, Sch 10s, Sch 40s, Sch 80s, Sch 160s, Sch XXS |
| Type | Welded |
| Schedule | SCH 10, SCH 20, SCH 30, SCH 40 |
| Grades | DHP Copper, C10100, C10200, C11000, C12000, C12200 |
| Application | HVAC & Refrigeration, Plumbing, Industrial Piping, Heat Exchangers, Cooling Systems, Engineering Applications |
Copper Buttweld Fittings Pressure Rating Schedule Chart
| NPS (Normal Size Of Steel Pipe) | 10S Sche | 40S Sche | 80S Sche | ||||||
|---|---|---|---|---|---|---|---|---|---|
| 90 Deg Elbow | 45 Deg Elbow | Equal Tee | 90 Deg Elbows | 45 Deg Elbows | Equal Tee | 90 Deg Elbow | 45 Deg Elbow | Equal Tee | |
| 8 | 0.02 | 0.01 | 0.03 | 0.03 | 0.02 | 0.06 | 0.04 | 0.03 | 0.07 |
| 10 | 0.03 | 0.02 | 0.05 | 0.03 | 0.02 | 0.03 | 0.06 | 0.04 | 0.09 |
| 15 | 0.06 | 0.03 | 0.09 | 0.08 | 0.04 | 0.1 | 0.1 | 0.05 | 0.14 |
| 20 | 0.07 | 0.03 | 0.13 | 0.08 | 0.04 | 0.17 | 0.11 | 0.05 | 0.2 |
| 25 | 0.14 | 0.08 | 0.28 | 0.15 | 0.11 | 0.29 | 0.22 | 0.14 | 0.38 |
| 32 | 0.23 | 0.11 | 0.49 | 0.26 | 0.17 | 0.59 | 0.4 | 0.23 | 0.68 |
| 40 | 0.3 | 0.17 | 0.68 | 0.4 | 0.23 | 0.86 | 0.51 | 0.29 | 1.02 |
| 50 | 0.5 | 0.25 | 0.85 | 0.7 | 0.4 | 1.28 | 0.91 | 0.59 | 1.59 |
| 65 | 0.85 | 0.48 | 1.41 | 1.4 | 0.77 | 2.19 | 1.81 | 0.99 | 3.13 |
| 80 | 1.25 | 0.63 | 1.77 | 2.2 | 1.08 | 3.31 | 2.97 | 1.5 | 4.45 |
| 90 | 1.7 | 0.75 | 2.67 | 2.83 | 1.42 | 4.08 | 4 | 2 | 5.44 |
| 100 | 2.1 | 1.08 | 3.46 | 4.47 | 2.09 | 5.27 | 6.18 | 2.81 | 7.71 |
| 150 | 5.45 | 2.72 | 8.07 | 10.89 | 5.44 | 10.99 | 16.32 | 8.16 | 13.61 |
| 200 | 10.2 | 5.33 | 15.65 | 21.54 | 10.77 | 20.91 | 33.11 | 16.56 | 28.12 |
| 250 | 18.15 | 9.75 | 26.46 | 38.56 | 19.27 | 35.38 | 51.71 | 25.86 | 49.9 |
| 300 | 25.8 | 13.62 | 39.46 | 59.42 | 29.71 | 62.14 | 79.38 | 39.69 | 83.91 |
Copper Elbow Buttweld Fittings size, dimension chart
| NPS For (Normal Size Of Pipe) | O.D. For (Outside Dai.) | BW 90 Deg Elbow | BW 45 Deg Elbow | BW Return 180 Deg Elbow | ||||
|---|---|---|---|---|---|---|---|---|
| BW (Long Radius) Elbow | BW (Short Radius) Elbow | BW (Long Radius) Elbow | BW (Short Radius) Elbow | |||||
| (In Inch) | (MM) | (inch) | Center-Face (Inches) | Center-Face (Inches) | Center-Face (In Inches) | Radius (In Inches) | Center-Center (In Inches) | Back-face (In Inches) |
| 1/2 | 21.3 | 0.84 | 1 1/2 | – | 5/8 | 2 | 1 7/8 | |
| 3/4 | 26.7 | 1.05 | 1 1/8 | – | 7/16 | 2 1/4 | 1 11/16 | |
| 1 | 33.4 | 1.315 | 1 1/2 | 1 | 7/8 | 3 | 2 3/16 | |
| 1 1/4 | 42.2 | 1.66 | 1 7/8 | 1 1/4 | 1 | 3 3/4 | 2 3/4 | |
| 1 1/2 | 48.3 | 1.9 | 2 1/4 | 1 1/2 | 1 1/8 | 3 | 4 1/2 | 3 1/4 |
| 2 | 60.3 | 2.375 | 3 | 2 | 1 3/8 | 4 | 6 | 4 3/16 |
| 2 1/2 | 73 | 2.875 | 3 3/4 | 2 1/2 | 1 3/4 | 5 | 7 1/2 | 5 3/16 |
| 3 | 88.9 | 3.5 | 4 1/2 | 3 | 2 | 6 | 9 | 6 1/4 |
| 3 1/2 | 101.6 | 4 | 5 1/4 | 3 1/2 | 2 1/4 | 7 | 10 1/2 | 7 1/4 |
| 4 | 114.3 | 4.5 | 6 | 4 | 2 1/2 | 8 | 12 | 8 1/4 |
| 5 | 141.3 | 5.563 | 7 1/2 | 5 | 3 1/8 | 10 | 15 | 10 5/16 |
| 6 | 168.3 | 6.625 | 9 | 6 | 3 3/4 | 12 | 18 | 12 5/16 |
| 8 | 219.1 | 8.625 | 12 | 8 | 5 | 12 | 24 | 16 5/16 |
| 10 | 273.1 | 10.75 | 15 | 10 | 6 1/4 | 15 | 30 | 20 3/8 |
Copper Buttweld Fittings Tolerance
| Common Type Of Buttweld Fitting | 45 degree elbows And 90 deg elbows | 180 Deg Returns | |||||
|---|---|---|---|---|---|---|---|
| Normal Size Of Steel Pipe | O.D. at Bevel | I.D. at End | WT For (Wall Thickness) t / t1 | Center-End Dai. A-B-C-M | Center-Center Dai. (O) | Back-Face Dai. (K) | Align-ment of Ends (U) |
| 1/2 a 2 1/2 | 1 | 0,8 | Not | 2 | 7 | 7 | 1 |
| 3 a 3 1/2 | 1 | 1,6 | less | 2 | 7 | 7 | 1 |
| 4 | 1 | 1,6 | than | 2 | 7 | 7 | 1 |
| 5 a 6 | 2 | 1,6 | 87,50% | 2 | 7 | 7 | 1 |
| 8 | 2 | 1,6 | of nominal | 2 | 7 | 7 | 1 |
| 10 | 1 | 3,2 | tickness | 2 | 7 | 7 | 2 |
| 12 a 18 | 1 | 3,2 | 3 | 10 | 7 | 2 | |
| 20 a 24 | 1 | 4,8 | 3 | 10 | 7 | 2 | |
| 26 a 30 | 2 | 4,8 | 3 | – | – | – | – |
| 32 a 48 | 2 | 4,8 | 5 | – | – | – | – |
Applications of Copper Buttweld Fittings
Copper Buttweld Fittings are for use in a range of copper piping applications which need a dependable welded joint.
- HVAC & Refrigeration : For air-conditioning, refrigeration, cooling and other equipment in copper piping systems.
- Industrial Piping : It is suitable for selected industrial piping applications where copper is desired as a material due to its properties and corrosion resistance.
- Plumbing Systems : Specialized butt-welded connections are available for copper piping systems for certain plumbing or utility applications.
- Heat Exchangers : Heat-transfer applications make extensive use of copper and copper-alloy piping components, due to their thermal conductivity.
- Gas & Specialized Piping : Where the material and method of connection comply with the requirements of the project, copper fittings can be used for special gas and special pipe systems.
- Process & Engineering Applications : Special engineering and fabrication needs can be met with custom copper buttweld fittings.